Bholanath RTV Silicone Coating Machine

Introducing the Bholanath Automatic RTV Silicone Coating Machine

Traditionally, RTV silicone coating was done manually, a labor-intensive process that required a lot of time and effort. Recognizing this challenge, Bholanath set out to transform the process. We became the first company in the world to automate the RTV silicone coating process, solving the issues of speed, accuracy and material wastage.

RTV silicone is a quick-drying compound that forms a rubber-like substance as soon as it comes into contact with air (oxygen). This quick-drying nature made manual application tricky, as it often led to waste and inconsistencies. Manufactured by CSL Silicones, this advanced RTV silicone is now integrated into Bholanath's automated system, marking the first successful automation of this process worldwide. This breakthrough not only increases efficiency but also ensures consistent, high-quality results every time.

RTV silicone typically costs 4,000 INR per liter. Let's consider this scenario: In the manual process, clients usually consume 2.6 liters of RTV silicone per job, which adds up to 10,400 INR (2.6 x 4,000 INR). However, with Bholanath's advanced automation, the same job now only requires 1 liter, reducing the cost to just 4,000 INR.

This results in a savings of 6,400 INR per job, which is a significant reduction in material costs. When dealing with large orders or multiple jobs, these savings can easily accumulate to millions, making Bholanath's automation not only efficient but also an incredibly cost-effective solution for businesses.

Unmatched Features for Superior Performance

The Bholanath RTV Silicone Coating Machine is engineered to meet the evolving needs of modern industries. With years of expertise in high-performance machinery, Bholanath offers a machine that delivers unmatched precision, efficiency, and reliability. This machine features advanced technology and in-house manufactured motors, ensuring superior performance and high-quality results every time. Proudly Made in India, it showcases the nation's manufacturing excellence and innovation.

Precision Engineering at Its Best:
  • Linear Rack & Pinion Slide: Smooth, controlled movement over long distances, powered by a 3-Phase AC Servo Motor and Absolute Encoder.
  • BHBS Y-Slide: Designed for high precision in smaller operations, driven by a NEMA 23 Stepper Motor with Absolute Encoder for accurate performance.
Exceptional Load & Speed Capabilities:
  • Load Range: Handles up to 5 kg on the Y-Slide and up to 300 kg on the Rotary System for various applications.
  • Customizable Feed Speeds: Adjustable speeds ranging from 0 to 100 mm/sec for flexibility in meeting different coating requirements.
Advanced Job Rotary System:
  • Rotary Table with Helical Worm Geared Brake: Smoothly rotates heavy components up to 500 mm in diameter, ensuring uniform coating and consistent performance.
Automatic Spray Gun System:
  • High-Performance Automatic Spray Gun: Delivers uniform application of RTV silicone across components.
  • 30L Stainless Steel Pressure Tank, Servo Motor & Motorized Stirrer: Ensures consistent paint viscosity and perfect coating quality.

Why Choose the RTV Silicone Coating Machine by Bholanath?

Our RTV Silicone Coating Machine is built with the latest technology to solve modern coating challenges with precision and efficiency. All the motors used in this machine are proudly made in-house at Bholanath, ensuring the highest quality and reliability. Made with high-quality materials and parts, the machine guarantees dependable performance and long-lasting durability. It's flexible enough to handle a variety of tasks, from coating insulators to industrial parts, making it perfect for different needs. Designed to be easy for operators to use, it combines simple controls with powerful performance to get the job done right every time.

Bholanath Automatic RTV Silicone
        Coating Machine

Bholanath Automatic RTV Silicone
        Coating Machine

Video

Bholanath Automatic RTV Silicon Coating Machine